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Kirby Morgan 97

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KM97ss Top Tab

Standard Neck Dam

  • Neoprene (Medium)
  • (click image to enlarge)
Part No. Description Neck Size
510-627 Small 11-13"
510-628 Med./Standard 12'"- 14"
510-629 Large 14-16"
510-688 X-Large 15-17”

Cold Water Neck Dam

  • Neoprene
  • (click image to enlarge)
Part No. Description Neck Size
510-674 Small 10-13”
510-675 Medium 13-15”
510-676 Large 15-17”

Latex Neck Dam

  • Latex
  • (click image to enlarge)
Part No. Description Neck Size
510-631 Small/Med. 12-15”
510-633 Med./Lg. 13.5-17”
510-689 XL 18-20”
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Manuals 97SS high/low res

File Page Size Updated
Información general sobre los productos KMDSI INFO View 1.33 MB 08/05/19
Descripción y especificaciones de uso DOS View 1.81 MB 08/05/19
Mantenimiento preventivo general GENPRE View 417.1 KB 08/05/19
Inspección y mantenimiento IM View 119.24 KB 08/05/19
Sistemas de escape Quad-Valve y Tri-Valve® QUAD View 938.56 KB 09/10/19
Válvula antirretorno OWV View 473.07 KB 08/05/19
Máscara buconasal ON View 322.79 KB 08/05/19
Válvula de sobrepresión OPRV View 217.11 KB 08/05/19
Cascos de acero inoxidable con regulador SuperFlow® 350 o regulador compensado 455 POD View 1.03 MB 09/10/19
Tubo curvado BNT View 468.83 KB 08/05/19
Regulador compensado 455 455BAL View 2.26 MB 08/05/19
Visor, marco de retención del visor y bloqueador nasal FCPRT View 692.86 KB 08/05/19
Agarradera de los cascos de acero inoxidable SSHNDL View 329.11 KB 08/05/19
Conjunto de anillos del cuello, collar de sujeción y separadores frontales NKDM View 1.58 MB 08/05/19
Lengüetas con broche de presión, correa para el mentón, traba y pasadores fiadores sellados de los cascos de acero inoxidable SSBTM View 1.18 MB 08/05/19
Almohadilla para la cabeza, separador de espuma de la almohadilla para la cabeza (SEAC) y almohadilla para el mentón HDCSH View 1.11 MB 08/05/19
Bloque lateral de acero inoxidable SSB View 1.85 MB 08/05/19
Sistema de comunicación modular COM View 2.37 MB 09/04/19
Accesorios ACC View 594.61 KB 08/05/19
Tablas de pares de apriete y presiones de suministro APNDX View 1.04 MB 09/10/19
KM 97 Blowapart (low-res) View 1 MB 09/13/19
[OLD] Communication Assemblies (low-res) View 724.37 KB 07/30/19
Neck Ring Assemblies BlowApart (low-res) View 619.33 KB 07/30/19
Stainless Steel Locking Collar BlowApart (low-res) View 559.2 KB 07/30/19
Stainless Steel Side Block BlowApart (low-res) View 653.5 KB 09/13/19
Communication Assemblies (low-res) View 665.63 KB 08/19/19
455 Balanced Regulator BlowApart (low-res) View 695.85 KB 09/13/19
Derechos de propiedad intelectual View 39.98 KB 08/05/19
File Page Size Updated
General Information KMDSI Products INFO View 3.14 MB 07/25/19
Description and Operational Specifications DOS View 7.51 MB 07/25/19
General Preventative Maintenance GENPRE View 780.62 KB 07/25/19
Inspection and Maintenance IM View 104.83 KB 07/25/19
Quad Valve and Tri-Valve® Exhaust QUAD View 2.77 MB 07/25/19
One Way Valve OWV View 1000.91 KB 07/25/19
Oral Nasal Mask (350/450/455) ON View 640.19 KB 07/25/19
Overpressure Relief Valve OPRV View 289.91 KB 07/25/19
Stainless Steel Helmets with SuperFlow® 350 or 455 Balanced Regulator Pod POD View 4.54 MB 07/25/19
Bent Tube BNT View 2.93 MB 07/25/19
455 Balanced Regulator 455BAL View 15.94 MB 07/25/19
Face Port, Port Retainer and Nose Block FCPRT View 2.45 MB 07/25/19
Handle on Stainless Steel Helmets SSHNDL View 1.29 MB 07/25/19
Neck Ring Assembly, Locking Collar and Front Stand Offs NKDM View 4.23 MB 07/25/19
Snap Tabs, Chin Strap, Swing Catch, Sealed Pull Pins Stainless Steel SSBTM View 6.49 MB 07/25/19
Head Cushion, Head Cushion Foam Spacer (HCFS) and Chin Cushion HDCSH View 2.41 MB 07/25/19
Stainless Steel Side Block SSB View 6.88 MB 07/25/19
Communications, Modular COM View 14.74 MB 08/26/19
Accessories ACC View 2.55 MB 07/25/19
Torque Specs & Supply Pressure Requirements APNDX View 1.09 MB 09/10/19
KM 97 Blowapart (high-res) View 2.35 MB 09/13/19
Neck Ring Assemblies BlowApart (high-res) View 495.91 KB 07/30/19
Stainless Steel Locking Collar BlowApart (high-res) View 271.79 KB 07/30/19
Stainless Steel Side Block BlowApart (high-res) View 1.24 MB 09/13/19
Communication Assemblies (high-res) View 715.26 KB 08/19/19
[OLD] Communication Assemblies BlowApart (high-res) View 803.74 KB 07/30/19
455 Balanced Regulator BlowApart (high-res) View 1.8 MB 09/13/19
Copyright View 34.49 KB 07/30/19
KM 97 Blowapart [Low Resolution]
Monday, May 23, 2016
  1. Added the additional port on the stainless steel side block.
Friday, August 5, 2016
  1. Added the front stand off, associated screw part number and the complete kit part numbers.
Tuesday, September 20, 2016
  1. Switched the 510-796 exhaust valve back to the 510-776.
Wednesday, November 23, 2016
  1. Created modular BlowAparts.
Friday, April 14, 2017
  1. Added the note (order P/N 525-745) to the 510-837 head cushion foam spacer assembly and added note that the nose block device includes the nose block pad.
Wednesday, May 10, 2017
  1. Updated description on the 550-574 from, "spacer" to "sleeve" and updated the appearance of some components.
Wednesday, March 14, 2018
  1. Added in the P/N 550-577 Nose Block Guide and removed the 540-563 Port Retainer.
Friday, August 24, 2018
  1. Updated layout.
Tuesday, August 20, 2019
  1. Added P/N 540-563 Port Retainer.
Friday, September 13, 2019
  1. Added critical components P/N 560-517 Helmet Shell, Stainless Steel and P/N 520-004 Face Port.
Stainless Steel Side Block BlowApart - [Low Resolution]
Friday, August 24, 2018
  1. Updated layout.
Friday, September 13, 2019
  1. Added critical component P/N 555-117 Adapter.
455 Balanced Regulator BlowApart - [Low Resolution]
Tuesday, September 20, 2016
  1. Switched the 510-796 exhaust valve back to the 510-776.
Wednesday, December 28, 2016
  1. Removed "for the KM 97 Helmet" from the main description.
Tuesday, November 28, 2017
  1. Updated the material on the balance spacer.
Friday, August 24, 2018
  1. Updated layout.
Thursday, May 9, 2019
  1. Updated location #10 from, "Order 205-020" to, "220-050SS" and updated the description to, "Inlet Valve, Stainless Steel Tube."
Friday, September 13, 2019
  1. Added critical components P/N 240-008 Lever Arm and P/N 550-533 Bent Tube Adapter.
Cascos de acero inoxidable con regulador SuperFlow® 350 o regulador compensado 455 (Stainless Steel Helmets with SuperFlow® 350 or 455 Balanced Regulator Pod) - [Low Resolution]
Tuesday, June 25, 2019
  1. Se actualizó el material de la válvula de escape 510-776.
Sistemas de escape Quad-Valve y Tri-Valve® (Quad Valve and Tri-Valve® Exhaust) - [Low Resolution]
Tuesday, June 25, 2019
  1. Se actualizó el material de la válvula de escape 510-776.
Tablas de pares de apriete y presiones de suministro (Torque Specs & Supply Pressure Requirements) - [Low Resolution]
Tuesday, September 10, 2019
  1. Números de ubicación actualizados debido a la adición de P/N 540-563 Retenedor de puerto en los cascos de acero inoxidable.
Torque Specs & Supply Pressure Requirements - [Low Resolution]
Thursday, December 10, 2015
  1. Updated torque specs throughout and changed type of Loctite® required on several parts.
Thursday, May 19, 2016
  1. Updated torque specs throughout and changed type of Loctite® needed.
Wednesday, July 20, 2016
  1. Updated the KM 57 location numbers and the 455 balanced regulator's P/N 530-099 Cover Retainer Screw torque.
Thursday, December 29, 2016
  1. Updated to accommodate the modularized BlowAparts.
Monday, April 24, 2017
  1. Updated the KM 47 locations due to its new modularity.
Tuesday, June 20, 2017
  1. Updated to accommodate the newly modular KMB 18, 28, SL 17B and 27 BlowAparts.
Monday, August 14, 2017
  1. Added note 3, allowable deviation: ± 8%.
Wednesday, August 23, 2017
  1. Updated communications BlowApart location numbers.
Tuesday, October 3, 2017
  1. Added P/N 550-560 Adjustment Lock Nut, REX to REX torque specs.
Friday, November 3, 2017
  1. Updated torque specs for the port retainer adapter and screw.
Thursday, March 15, 2018
  1. Added P/N 550-116 Nose Block Guide to fiberglass helmets and BandMask and updated location numbers due to adding the P/N 550-577 nose block guide to stainless steel helmets.
Tuesday, May 22, 2018
  1. Updated location numbers due to the removal of the P/N 550-076 inlet valve on the SuperFlow 350 BlowApart.
Thursday, December 20, 2018
  1. Updated location numbers due to the location change of the clamp and screw in both the SuperFlow and SuperFlow 350 BlowApart.
Friday, April 5, 2019
  1. Updated the 550-372 Regulator Mount Nut newton meter from 10 to 9. Added the 550-372 Regulator Mount Nut to the KM 77 torque tables. Changed, "Table 1" and, "Appendix 3 Table 3 SuperFlow® / SuperFlow® 350 Regulator High Pressure Regulated Source" to, "The corresponding low pressure supply table should be used whenever low pressure…" in the, "Supply Pressure Requirements & Tables" on page 4.
Tuesday, May 7, 2019
  1. Changed the torque of P/N 530-050 from 35 to 20. Updated the note about, "All pipe thread fittings…"
Tuesday, September 10, 2019
  1. Updated location numbers due to the addition of the P/N 540-563 Port Retainer in the stainless steel helmets.
Sistema de comunicación modular (Communications, Modular) - [Low Resolution]
Monday, August 26, 2019
  1. Se agregó "La numeración de los 4 pines del conector macho es en sentido antihorario" y se actualizó el diagrama en la página COM-9.
Communications, Modular - [Low Resolution]
Monday, May 4, 2015
  1. Updated with auxiliary port and front stand offs.
Thursday, May 3, 2018
  1. Updated layout.
Thursday, October 18, 2018
  1. Added in the earphone replacement section and updated the MWPC and posts section.
Tuesday, February 19, 2019
  1. Corrected the wire lengths in the diagrams for the MWPS and two wire posts. Corrected eye and hand protection icons in caution block, they were switched.
Wednesday, March 27, 2019
  1. 515-019 earphone, left was incorrectly labeled earphone, right.
Monday, April 1, 2019
  1. Added in new communications module sections.
Monday, August 26, 2019
  1. Added, "Male 4 pin numbering is in a counter clockwise direction" and updated diagram on page COM-9.
Communication Assemblies BlowApart - [Low Resolution]
Monday, August 19, 2019
  1. Removed the strip assembly 515-105 as a purchasable item and added the 515-125 strip assembly with screws.
Tubo curvado (Bent Tube) - [Low Resolution]
Tuesday, July 30, 2019
Válvula antirretorno (One Way Valve) - [Low Resolution]
Tuesday, July 30, 2019
Accesorios (Accessories) - [Low Resolution]
Monday, July 29, 2019
Visor, marco de retención del visor y bloqueador nasal (Face Port, Port Retainer and Nose Block) - [Low Resolution]
Tuesday, July 30, 2019
Agarradera de los cascos de acero inoxidable (Handle on Stainless Steel Helmets) - [Low Resolution]
Monday, July 29, 2019
Válvula de sobrepresión (Overpressure Relief Valve) - [Low Resolution]
Tuesday, July 30, 2019
Almohadilla para la cabeza, separador de espuma de la almohadilla para la cabeza (SEAC) y almohadilla para el mentón (Head Cushion, Head Cushion Foam Spacer (HCFS) and Chin Cushion) - [Low Resolution]
Tuesday, July 30, 2019
Bloque lateral de acero inoxidable (Stainless Steel Side Block) - [Low Resolution]
Tuesday, July 30, 2019
Conjunto de anillos del cuello, collar de sujeción y separadores frontales (Neck Ring Assembly, Locking Collar and Front Stand Offs) - [Low Resolution]
Tuesday, July 30, 2019
Derechos de propiedad intelectual (Copyright) - [Low Resolution]
Tuesday, July 30, 2019
Descripción y especificaciones de uso (Description and Operational Specifications) - [Low Resolution]
Tuesday, July 30, 2019
Información general sobre los productos KMDSI (General Information KMDSI Products) - [Low Resolution]
Tuesday, July 30, 2019
Inspección y mantenimiento (Inspection and Maintenance) - [Low Resolution]
Tuesday, July 30, 2019
Lengüetas con broche de presión, correa para el mentón, traba y pasadores fiadores sellados de los cascos de acero inoxidable (Snap Tabs, Chin Strap, Swing Catch, Sealed Pull Pins Stainless Steel) - [Low Resolution]
Tuesday, July 30, 2019
Mantenimiento preventivo general (General Preventative Maintenance) - [Low Resolution]
Tuesday, July 30, 2019
Máscara buconasal (Oral Nasal Mask (350/450/455) - [Low Resolution]
Tuesday, July 30, 2019
Regulador compensado 455 (455 Balanced Regulator) - [Low Resolution]
Tuesday, July 30, 2019
Stainless Steel Locking Collar BlowApart - [Low Resolution]
Friday, August 24, 2018
  1. No Changelog Available for BlowAparts.
Neck Ring Assemblies BlowApart - [Low Resolution]
Friday, August 24, 2018
  1. Updated layout.
Wednesday, October 31, 2018
  1. Fixed the material on the neck dam, it was reversed.
[OLD] Communication Assemblies BlowApart - [Low Resolution]
Thursday, August 10, 2017
  1. Added the microphone assembly into the BlowApart.
Friday, August 24, 2018
  1. Updated layout.
Thursday, May 2, 2019
  1. Appended the title of the communications wit, "Old."
Copyright - [Low Resolution]
Friday, March 3, 2017
  1. Replaced raw text file with a PDF file.
Accessories - [Low Resolution]
Thursday, May 3, 2018
  1. Updated layout.
Bent Tube - [Low Resolution]
Friday, September 12, 2014
  1. Added bent tube procedures for the REX regulator.
Monday, March 2, 2015
  1. Updated with front stand offs.
Tuesday, June 27, 2017
  1. Divided the module into three main sections based on regulator and updated the procedures.
Thursday, May 3, 2018
  1. Updated the layout and cross references due to splitting the INTRO module into four separate modules.
Oral Nasal Mask (350/450/455) - [Low Resolution]
Thursday, May 3, 2018
  1. Updated layout and diagram.
Overpressure Relief Valve - [Low Resolution]
Thursday, May 3, 2018
  1. Updated layout and diagram.
Handle on Stainless Steel Helmets - [Low Resolution]
Tuesday, March 3, 2015
  1. Updated with auxiliary port and front standoffs.
Friday, May 4, 2018
  1. Updated layout.
Inspection and Maintenance - [Low Resolution]
Thursday, May 3, 2018
  1. Split introduction module into four separate modules.
Neck Ring Assembly, Locking Collar and Front Stand Offs - [Low Resolution]
Friday, August 12, 2016
  1. Added the front stand offs.
Thursday, May 3, 2018
  1. Updated layout.
Wednesday, October 31, 2018
  1. Fixed the material on the neck dam, it was reversed.
Head Cushion, Head Cushion Foam Spacer (HCFS) and Chin Cushion - [Low Resolution]
Friday, May 8, 2015
  1. Updated with auxiliary port and front stand offs.
Friday, April 14, 2017
  1. Updated entire module throughout, including new procedures for head cushion stuffing along with new images to accompany.
Thursday, May 3, 2018
  1. Updated layout.
Face Port, Port Retainer and Nose Block - [Low Resolution]
Friday, August 8, 2014
  1. Updated Loctite® use for stainless steel helmets only in section 1.1.4 Face Port and Port Retainer Replacement, step 5.
Friday, February 27, 2015
  1. Updated with front stand offs.
Thursday, May 3, 2018
  1. Update title, layout and diagram.
Tuesday, February 19, 2019
  1. Removed the neoprene cement warning from section 1.2.1 Nose Block Assembly Removal.
General Preventative Maintenance - [Low Resolution]
Thursday, May 3, 2018
  1. Split introduction module into four separate modules.
Tuesday, March 12, 2019
  1. Changed, "Do not use aerosol spray or lubricants." in section 1.2.2 to, "Do not use aerosol spray or lubricants on plastic parts." Removed duplicate sentence, "This can cause the port to fail unexpectedly and drowning could result" in warning in section 1.2.5 Thread Locker.
One Way Valve - [Low Resolution]
Wednesday, March 15, 2017
  1. Updated the diagram of the one way valve exploded view.
Monday, June 19, 2017
  1. Corrected the orientation of the adapter in the BlowApart image.
Thursday, May 3, 2018
  1. Updated layout.
Monday, June 11, 2018
  1. Added one way valve check sections.
Friday, March 8, 2019
  1. Updated text in step three of section 1.1.2 Reassembly of the One Way Valve to reflect correct order that the wiper and O-ring goes on.
Stainless Steel Side Block - [Low Resolution]
Monday, May 4, 2015
  1. Updated with auxiliary port and front stand offs.
Friday, May 4, 2018
  1. Updated layout, diagrams and removed references to specific torque specs.
Friday, April 5, 2019
  1. Updated diagram on page 7, 10 and 12 with correct call-outs for the washer, O-ring and O-ring EGS valve and the defogger or “steady or free-flow” valve.
Snap Tabs, Chin Strap, Swing Catch, Sealed Pull Pins Stainless Steel - [Low Resolution]
Monday, April 27, 2015
  1. Updated with auxiliary port and front stand offs.
Wednesday, November 8, 2017
  1. Added the pull pin overhaul and pull pin sleeve sections.
Friday, May 4, 2018
  1. Updated layout, diagrams and removed references to specific torque specs.
Thursday, April 11, 2019
  1. Updated step 6 in section 1.3.3.3 Reassembly and Filling from, "hole end down" to, "hole end up" and updated the bulletin year in section 1.3 Sealed Pull Pins from 2012 to 2013.
Description and Operational Specifications - [Low Resolution]
Thursday, May 3, 2018
  1. Split introduction module into four separate modules.
Monday, April 8, 2019
  1. Updated CE info from Directive 89/686/EEC to Regulation (EU) 2016/425. Removed the SuperFlow regulator diagram. Added in serial number locations.
Wednesday, May 8, 2019
  1. Updated to include the 525-761 water shroud kit for the KM 97 in sections 1.4.3 Minimum Operating Temperature and 1.9.2 Hot Water Shroud (P/N 525-100) and Water Shroud (P/N 525-761). Corrected the Kirby Morgan phone number area code from (850) to (805) in section 1.3 Product Specifications and 1.6 Operational Specifications & Limitations. Updated the description of the water dump body from main exhaust body on page 10 in section 1.7 Helmet Features. Removed the sentence, "Unlike other Kirby Morgan helmets, no external restrictor is required" as this pertains to older A side blocks. Updated the amount of tools from four to five in 1.9.3 Special Regulator Tools for the SuperFlow® and the SuperFlow® 350 and added the regulator mount nut socket wrench.
455 Balanced Regulator - [Low Resolution]
Tuesday, June 3, 2014
  1. Added explanation regarding the two LP plugs in the 455 regulator body.
  2. Various grammatical corrections.
Friday, December 9, 2016
  1. Updated wrench size from 1" to 15/16" in step six in 1.1.5 455 Balanced Regulator Bias Adjustment Field Service with Demand Regulator on Helmet.
Friday, May 4, 2018
  1. Updated the layout and cross references due to splitting the INTRO module into four separate modules.
Wednesday, December 5, 2018
  1. Updated step 26 in section 1.3 455 Balanced Regulator Bias Adjustment Field Service with Demand Regulator on Helmet.
Friday, April 5, 2019
  1. Updated references to 1.3.1 Removal of the Bent Tube Assembly on pages 5 and 13, which is the correct regulator model.
Tuesday, June 25, 2019
  1. Updated the material of the 510-776 exhaust valve.
General Information KMDSI Products - [Low Resolution]
Thursday, May 21, 2015
  1. Updated with current configurations of the MOD-1 and SuperMask and updated photos throughout module.
Tuesday, August 18, 2015
  1. Updated with current configurations of the MOD-1 and SuperMask and updated photos throughout module.
Friday, October 14, 2016
  1. Updated CE information and EXO product photo.
Monday, October 24, 2016
  1. Updated CE information.
Tuesday, January 31, 2017
  1. Added front cover page.
Tuesday, April 18, 2017
  1. Added serial number and CE diagrams for the SuperFlow, SuperFlow 350 and 455 regulators. Updated the packaging procedures for Band Masks.
Friday, September 15, 2017
  1. Added free flow section.
Thursday, May 3, 2018
  1. Split introduction module into four separate modules.
Monday, April 1, 2019
  1. Removed CE certification from the SL 17B, KM 47 and 77 helmets.
Thursday, May 23, 2019
  1. Corrected the URL for the M-48 SuperMask in section 1.1 Introduction on page 9
Quad Valve and Tri-Valve® Exhaust - [Low Resolution]
Monday, March 2, 2015
  1. Updated with front stand offs.
Tuesday, September 6, 2016
  1. Updated with correct parting line assembly instructions.
Friday, March 23, 2018
  1. Updated Quad Valve Exhaust Valve Replacement section, diagrams and layout.
Friday, April 5, 2019
  1. Changed step 8 in 1.1.3 Quad Valve Exhaust Valve Replacement to:
  2. Place whisker clamps around the grooves in each of the two whiskers. Before doing the final tightening of the whisker clamps, make sure that the parting line on the bottom of the wings is lined up with the parting line on the main body. For the SL 27 helmet ONLY, make sure that the parting line on the bottom of the whisker wings is 5/16” behind the parting line on the main body.
  3. Changed the caption in step 8 in 1.1.3 Quad Valve Exhaust Valve Replacement to:
  4. The port and starboard whiskers should align with the whisker covering the main body so that the parting lines are in alignment (except in the SL 27 helmet, where the parting lines on the bottom of the whiskers should be 5/16" behind the mold line on the main body). You can also make marks on the whiskers with a felt tip pen.
Tuesday, June 25, 2019
  1. Updated the material of the 510-776 exhaust valve.
Stainless Steel Helmets with SuperFlow® 350 or 455 Balanced Regulator Pod - [Low Resolution]
Monday, March 2, 2015
  1. Updated with auxiliary port and front stand offs.
Monday, August 1, 2016
  1. Updated module throughout.
Thursday, May 3, 2018
  1. Changed title to correct 455 product name and layout.
Friday, March 15, 2019
  1. Changed the note on page one in section 1.1.1 Pod System and Regulator Removal from, "Outside of the helmet shell" to "Inside of the helmet shell."
Tuesday, May 7, 2019
  1. Changed the note on page one in section 1.1.1 Pod System and Regulator Removal from, "…while others are on the inside" to "…while others are on the outside." Updated the caption for the image depicting the different screws in section 1.2 Reinstalling the Pod on the Helmet.
Tuesday, June 25, 2019
  1. Updated the material of the 510-776 exhaust valve.